How Gears are Manufactured
June 14, 2022
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SINTERIZE, in partnership with THINK3D offers an industry-leading 3D Printing service. Whether you need prototypes or production parts, we can make them for you on demand. We are your one-stop-shop for accurate, precise, custom 3D printed parts at an affordable price. Please fill the form below and we shall get back to you within 2-4 hrs.
At Sinterize, we have wide range of capabilities offerred through single, easy-to-use platform so you spend less time sourcing parts and more time on design innovation.
From Prototype to Production, high-quality mechanical parts delivered within days not weeks.
With more than 15 FDM 3D Printers of various brands present, SINTERIZE offers best quality FDM 3D Printing service with least turn around time. We offer services across various materials like ABS, PLA, PC, PET-G, Nylon, TPU & TPE.
• Lead Time : 2 to 4 Days
• For Low Cost Prototyping
• Wide Range Of Materials
SINTERIZE has 6 SLA / DLP machines of various build volumes and resolutions in-house at its partner facility. With these machines, SINTERIZE can offer some of the best resin based 3D Printing solutions to customers across various industries.
• Lead Time : 2 to 4 Days
• Visually Appealing Surface Finish
• Wide Range Of Material Options
Selective Laser Sintering is used to 3D Print parts in bulk and for batch production. SINTERIZE has one EOS P110 machine. We have the lowest turn-around time and highly competitive price in the market for powder based 3D Printing services.
• Lead Time : 2 to 4 Days
• For Functional Testing
• Scope For Batch Production
SINTERIZE has one EOS M290 machine in-house at its partner facility to offer various metal additive manufacturing service. Various metals like Chromium Cobalt, Tool Steel, Maraging Steel, Aluminum can be 3D Printed.
• Lead Time : 5 Days
• For High Performance Metal Parts
• Various Material Options Available
SINTERIZE has one PJP (Poly Jet Printing) machine in-house at partner facility to offer the unique ability to print parts of multiple materials and colors with different mechanical or physical properties.
• Lead Time : 5 Days
• Multi Material Options Available
• Produce Highly Detailed Parts
SINTERIZE has one MJF ( Multi Jet Fusion) machine in-house at its partner facility for models which require crisp textures, surface details or labels. It is also a good material for highly complex parts with lattices and hinges. MJF 3D Printing is primarily used for bulk production of parts.
• Lead Time : 2 to 4 Days
• Scope For Batch Production
• Instant Quotation Available
3D printing is an essential tool for accelerating the prototyping process. However, its applications stretch well beyond prototyping to other facets of the product lifecycle.
• Manufacturing – Design freedom and economically viable low-to-mid-volume production enable new possibilities for product design and operational improvement. Applied in combination, these two capabilities have the potential to transform decades-old supply chains and business models.
• Tooling – 3D printed tooling advantages include on-demand production, customization, digitization of designs and unrestrained design flexibility. This cuts out costly suppliers, compresses lead times, enables digital warehousing and accelerates manufacturing floor productivity.
• Sales and Retail – 3D printing gives retailers the ability to innovate, delivering highly customized, on-demand products and new experiences such as “co-designed” items developed in conjunction with the customers.
• Aftermarket Supply – Businesses that embrace 3D printing for spare and replacement parts can replace warehouses of spare parts with 3D printers or a contract 3D printing service bureau to produce parts on a just-in-time basis.
3D printing gives designers the capability to drastically shorten the design process compared to traditional methods of hand-modeling or outsourcing to model shops.
Keep the design process entirely in-house. With 3D printing, designers gain full control over the design process. Creating models in-house saves the time associated with outsourcing. More timeline flexibility empowers designers to try new ideas and iterate often, resulting in better products that stand out.
Prototype faster and smarter. Outsourcing is often too expensive and time-consuming to allow iteration of more detailed prototypes, especially models that incorporate CMF (color-material-finish). The speed and streamlined workflow of 3D printing gives designers the freedom to create dozens of detailed prototypes while reducing the time to arrive at the optimal design.
Create beautiful, highly detailed models. With full-color, multimaterial printing, designers can create prototypes that look, feel, and even function like the real thing in just a few hours. The ability to assess the color, texture, and ergonomics of a product means better feedback and faster approval from clients.
3D printing is not a wholesale replacement for existing manufacturing methods like molding and machining. Its benefit lies in supplementing these other technologies at points where they can’t compete. For example, 3D printing’s additive nature is able to make structures that aren’t possible with machining or molding. It also makes low- to mid-volume production economically viable because there’s no need for the tooling investment. Similarly, it’s much faster to get started, which is why GM turned to 3D printing to retool its production line to produce ventilators in the pandemic. In short, 3D printing is another tool in the toolbox, but one that offers key benefits over traditional manufacturing practices when used strategically.
Contracting with a service bureau to make your 3D printed parts is a good way to get introduced to the benefits of the technology. You gain the expertise and insight of a 3D printing specialist who can possibly guide you in optimizing the use of the technology for your specific purposes. Your out-of-pocket expenses are usually lower initially since you avoid the up-front expense associated with a printer purchase.
Additive manufacturing shows promise for the defense, energy, aerospace, medical and commercial sectors. Its alternative approach to machining, forging, molding and casting makes it a good choice for rapidly making highly customized parts. The technology also shows promise for creating parts on site, such as at forward-stationed military bases. Because of its potential, many companies are using the technology to get themselves into a position to use it. The growing field of companies using the technology includes makers of machine parts and novelty items.
We’ve been in the business of helping customers solve problems for over 8 years with our 3D printing solutions. We can help you determine what technology is right for your application, whether a printer or a service bureau is more appropriate, as well as answer any questions you might have.
Yes, lots of different companies across a range of industries use additive manufacturing, including the medical industry, aerospace and more. Additive manufacturing is particularly useful for making complex or bespoke parts – whether for a new application or to replace an old part that may no longer be available.
Sinterize Holdings LLC
15093, Starry Night Ln
Frisco, Texas
USA – 75035
Email: info@sinterize.com
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